The food problem of 1.3 billion people is the primary problem that restricts the development of our country. The food processing industry, agricultural product processing industry, packaging industry, food machinery and packaging machinery industry group formed by this is one of the largest and most relevant industrial clusters in China. It has become the pillar industry of the national economy. Among them, food machinery and packaging machinery are the equipment foundation to support the development of food processing industry, agricultural product processing industry and packaging industry.
Main technical issues in the field of food machinery and packaging machinery
After nearly 30 years of construction and development, the industry has made great achievements, which has better supported the development of the food industry, agricultural product processing industry, packaging industry and other industries, and made the country's economic construction, social development, and people's living standards. An important contribution. However, the development of China's food machinery and packaging machinery has not fully adapted to the strategic requirements of national economic and social development, and there is a certain gap with the same industry abroad. Therefore, we must face the status quo, find problems and accelerate development.
China's food and packaging machinery enterprises are small in scale and large in quantity; there are many product models and small batches; the relationship between enterprises is small, the supporting facilities are poor; the lack of competitiveness and development strength; the enterprises are mainly based on traditional manufacturing equipment, and the modern CNC equipment is less. The level of machinery manufacturing and information is low, it is difficult to guarantee product quality; products lack independent intellectual property rights, less original products, low product technology content, short life cycle; lack of professional engineering and technical personnel, domestic universities do not specialize in food machinery, Most of the undergraduate majors in packaging machinery are specialized in mechanical design and manufacturing, automation, and packaging engineering. The number of professional talents is insufficient, and there is a lack of advanced engineering talents who have a cross-disciplinary background and systematically master the science and technology in this field. Modern machinery The design method is not universal, the product development cycle is long, and the comprehensive design, manufacturing, engineering, and supporting capabilities are poor, which seriously affects the technological innovation and new product development of the enterprise, and restricts the leap-forward development of the enterprise; the traditional food processing technology is not suitable for food industrialization and mechanization. Intelligent Requirements, design and development of food processing technology and equipment out of touch, hampered the development of food processing industry; adapt to the low-tech production line equipment and large industrial food production, small-scale production. Not suitable for the development of the food industry, can only be imported from abroad.
The main general equipment for food processing has higher energy consumption, lower yield, lower production capacity and lower technical content. Not suitable for the needs of large-scale industrial food production; online quality inspection of food processing equipment and packaging machinery, product safety measures, coordination of people and machines and the environment are not enough; processing precision of main parts and components, quality and technology of main parts The level is not high, which seriously affects the working speed and quality of the machine; the key components such as servo motor, stepping motor, PLC and sensor also rely on foreign technology and import; the conditions and capabilities of technological innovation are insufficient, and the investment in R&D of enterprises is small, according to statistics Less than 1% seriously restricts the development of enterprises; the application of new technologies, new materials, and information technology lags behind, lacking in technical integration, interdisciplinary integration, and technology integration in new product development, technological innovation, and major equipment research and development.
Main measures to expand the scale of enterprises and improve the technical level of products
In order to adapt food machinery and packaging machinery to the development needs of the food industry, agricultural product processing industry and packaging industry, the technical level of products should be continuously improved, the independent innovation capability and competitiveness of enterprises should be enhanced, the scale of enterprises should be expanded, and the sustainable development of the industry should be realized.
Strengthen the professional production of products, continuously expand the scale of production, establish a group company based on a certain type of products or production processes or core key equipment, expand and strengthen enterprises, and comprehensively enhance the viability and competitiveness of enterprises.
Strengthen independent innovation, develop food machinery and packaging machinery with core competitiveness and independent intellectual property rights, and improve the technical level of enterprise products.
Realize the informationization of product design. Using modern mechanical design methods, using advanced mechanical design software, the innovative design of food machinery and packaging machinery, improve the technical level of mechanical products, reduce the cost of mechanical products, and shorten the product development cycle. For example: using modern design methods such as finite element analysis, optimal design, and reliability design to design mechanical products; using advanced mechanical design software, such as mechanical 3D modeling software (such as Pro/E, Solidworks, UG, CAXA, etc.) Finite element analysis software ANSYS, mechanical dynamics analysis software ADAMS, etc., optimize the design of mechanical products, improve the dynamic and static performance of mechanical products, reduce product quality and volume, reduce the processing and assembly costs of products, and shorten the product development cycle.
Realize the digitization and informationization of product design and manufacturing. Improve and improve the manufacturing equipment of existing enterprises, improve the CNC machining capability of enterprises, adopt modern manufacturing technology, improve the quality of manufacturing and assembly of products, and shorten the production cycle of products.
Improve the level of CAD/CAPP/CAM of enterprise products, realize data sharing of product design, process and manufacturing, improve product technical level and processing precision, and shorten production cycle.
Expand the application of new technologies and new materials. Through technology integration and informationization, we will continuously improve and innovate food machinery and packaging machinery products, and enhance the technical content and market competitiveness of enterprise products.
Vigorously promote and realize the automation and intelligence of products. Increase the research on the detection and monitoring system of food processing and packaging processes, and adopt advanced technologies such as sensor technology, image recognition technology, automatic control technology and computer technology to improve the light, machine, electricity and liquid of food machinery, packaging machinery and production lines. At the level of gas integration, the automation and intelligence of the production process of single machine and production line can be realized, reaching the level of the developed countries at the end of the last century.
Improve and innovate traditional food production processes and develop key equipment for large industrial production. The food industry is a traditional industry with thousands of years of history. Traditional crafts based on handcraft play an important role in maintaining the color, aroma, taste and shape of food, but seriously restrict the industrialization and mechanized production of food. Therefore, we must base on the quality and flavor of food, boldly innovate, improve and innovate traditional processes, lay the foundation for industrialization of food processing and packaging, accelerate the process of industrialization, develop key equipment, and realize the mechanization and modernization of food processing and packaging.
Cultivate professional senior engineering and technical personnel to ensure the technological innovation of products and the leapfrog development of the industry. Science and technology are the first productivity to revitalize the development of food machinery and packaging machinery industry. The key to strengthening industry scientific research and product independent innovation is a large number of high-quality scientific and technological workers. Cultivating high-quality professionals in food machinery and packaging machinery is the strategic basis for sustainable development of the industry. Therefore, it is necessary to increase the setting of the professional direction of food machinery and packaging machinery in colleges and universities, and cultivate senior professional engineering and technical personnel in this field. The ways to train professionals are as follows:
In the field of mechanical design, manufacturing and automation, set the direction of food machinery and packaging machinery, and cultivate undergraduate talents in this field; set up food machinery and packaging machinery in food engineering, packaging engineering, and cultivate undergraduate talents in this field; Design and theoretical master's degree, doctoral degree set up food machinery, packaging machinery research direction, cultivate senior research talents in this field; set up food machinery, packaging machinery specialty in higher vocational and technical colleges, and train specialized high-skilled talents for the industry.
Learning from the leading and positioning principles of international enterprise development: "First-class enterprises do standards, second-rate enterprises do brands, and third-rate enterprises make products." Enterprises start from the enterprise standards of products, support and participate in the formulation and implementation of industry standards and national standards. Develop high-level standards, produce high-quality products, and create – flow companies.
Industry development strategy, key technologies and trends
According to the “Eleventh Five-Year†development plan of the industry, it is estimated that the total output value of the food machinery and packaging machinery industry in 2010 is expected to reach 140 billion yuan. It is estimated that the total industrial output value of the “12th Five-Year†industry will reach 600 billion yuan. By summarizing the status quo of domestic and foreign industries, the development trend of China's food machinery and packaging machinery field is as follows;
Strategy and trend of enterprise and product development: enterprise grouping, product specialization, quality standardization, cooperation alliance,ization; enterprise and product market competition internationalization; product independent innovation and intellectual property; enterprise and product energy saving and environmental protection; Product conservation resources can be used continuously; products must ensure food safety.
The main technical problems and development trends in the field: development of key technologies, equipment and production lines adapted to the large industrial production of food industry and agricultural processing industry; development of online testing equipment adapted to food safety and food quality requirements; general equipment to energy saving and consumption reduction Development; special equipment to the direction of high efficiency and high productivity; product design and manufacturing will fully realize informationization; integrated application of new technologies and new materials, support innovative design of products, improve product quality and performance; stand-alone products to automatic production lines Development; product intelligence, production line information.
Key technologies for the development of food machinery: improvement and innovation of traditional food forms, such as rice modification, cooking, packaging production technology and equipment industrial development; forming techniques such as dumplings and steamed buns, and industrial equipment development; Key technologies and equipment for industrialization of convenience products such as noodles; improvement and innovation of general processing technology and equipment for bulk foods, such as innovation of key technologies and equipment such as crushing, drying and separation; development of key equipment and production lines for large-scale food processing and production Research; research on energy-saving technologies for food processing machinery and equipment; research on technologies for improving product yield, utilization, quality, etc. in food processing; research on food processing and equipment to ensure food hygiene and safety technologies and devices; food processing online Development and research of detection technology and control devices.
Key technologies for the development of packaging machinery: development and research of packaging new materials, packaging new containers; development and research of packaging materials, finishing, feeding and delivery technologies and devices; improvement and innovative design of traditional packaging forms and processes; high-speed packaging machines Design and control development; multi-axis servo control technology and application research; application research of online detection, image recognition, fault diagnosis, intelligent control, etc.;
After several generations of construction for nearly 30 years, China's food machinery and packaging machinery industry has developed into an important industry supporting the national economy, providing equipment guarantee for the development of China's food industry, agricultural product processing industry and packaging industry, reducing food machinery. And the import dependence of packaging machinery, saving foreign exchange and realizing export earning, a number of key technologies and equipment levels have reached the international advanced level, China: has also become a major manufacturing machinery and packaging machinery and equipment.
We firmly believe that after five to ten years of hard work in the whole industry, we must adhere to independent innovation and international cooperation in science and technology, adhere to enterprise grouping, product specialization, quality standardization, and cooperation and alliance. China will inevitably emerge more and better. China's food industry and packaging machinery and equipment, China's independent intellectual property rights, high technology content, good production quality, international competitiveness, China must also become a food machinery and packaging machinery manufacturing power.
The Black Garlic ferments in the original state of the Garlic ,and the skin processed preserved the better flavor.)
According to the diameter,there are two specifications , 3L (diameter 6.0CM) and 2L (diameter 5.5cm),3L per kg about 27 + 1 head, 2L per kg about 34 + 1 head.
Use the Peeled Garlic granules for fermentation,
eat without peeling, convenient and clean. Also can use raw material ,which be
used to proceed Black mashed garlic, black garlic juice,for food processing
(such as Black Mashed Garlic for bread making, black garlic rice for cooking dishes,
etc.).
Black Garlic
Black Garlic, Multi Flap or Single Black Garlic, Whole Grain Black Garlic, Peeled Black Garlic, Black Garlic Granule without Skin
Weifang Wangyuan Food Co., Ltd , http://www.wangyuanfoods.com