Inspection of cover defects during beverage filling

A long time ago, the beverage industry began using a variety of different inspection instruments. In recent years, with the advancement of technology, testing equipment has evolved from simple sensors to complex imaging systems; from early pure testing equipment, such as the inspection of the existence of boxes and bottles, it has further developed into liquid level detection, empty boxes and empty bottles. Detection.

In addition to the above characteristics, there are other factors, such as appearance. It is an important part of the motivation of consumers to buy, and also requires a rigorous final inspection. Especially for high-priced products. If the quality of the appearance does not match the intrinsic quality of the product, the brand value will soon be lost.

During the production process, we found that if the position after the capping machine was improperly adjusted, various defects will occur. For example, the type of cap also determines the form of the defect. If a crown cap is used, the pressure measurement is generally used to identify the cap defect. The optical inspection system works better when the plastic cover is tested. The quality of the closure can be determined by measuring the position of the cap and safety ring. The aluminum screw cap has more types of defects (see the figure below).

After a complicated rolling process, the defects that may occur may not affect the seal at that time, but over time, the cap may be tightly sealed, resulting in deterioration of the product in advance. In addition, when these caps are opened, it is possible to cause harm to the consumer. The normal closure process can only be achieved when the cap is properly inserted into the capper, the entire capping process is precisely adjusted, and the material of the cap blank and the container are guaranteed to meet the requirements.

The typical deviation of each link in the process of capping leads to typical defects. The main performances are: partial cover, the so-called nightcap; the cover is lightly rolled; the break points of each section are disconnected in advance; some of the safety rings are not compressed. Some areas are lifted; the safety ring is not pressed at all, and so on.

Safety ring break cover (sleep cap) break point breaks ahead of time

At present, by rolling detection, the defects of the cap and capping machine can be determined by the following description: the statistical distribution between the cap defect determined by the "capper detector" and the various workstations of the capping machine can be effectively Identify the cause of the defect and purposefully perform repairs on the problematic cover workbench. This saves time and costs, not only by using this test to improve the overall quality of the closure, but also to improve the efficiency of the entire filling line.

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